18F-1


A systematic approach to development and optimization of sensory quality of butter cake products made predominantly from rice flour

A. E. BOND and W. Prinyawiwatkul. Dept. of Food Science, Louisiana State Univ. Agricultural Center, 111 Food Science Bldg., Baton Rouge, LA 70803-4200

The milling process yields approximately 15% broken rice kernels. Louisiana produced 2,011,000 hundred weights of broken rice kernels last year. Broken rice kernels have low economic value; converting them into rice-based products will add dollars back to them. A systematic approach was used to develop and optimize sensory quality of butter cake products made predominantly from broken-rice flour. Ten butter cakes were developed from rice (0 to 100%), wheat (0 to 100%), and pregelatinized rice (PGR, 0 to 50%) flours following a simplex-lattice mixture design. Following a balanced incomplete block design, consumers (n=300) evaluated three of ten samples for acceptability of visual-puffiness, appearance, odor, taste, texture/mouthfeel, moistness, and overall liking using a 9-point hedonic scale. Acceptance and purchase intent were determined (yes/no). A series of data analysis (α=0.05) was conducted. Restricted (nonintercept) regression model was used to predict acceptability of sensory attributes. Logit analysis was used to identify sensory attributes critical to acceptance and purchase intent; these attributes were used to plot response surface (RS). Superimposition of optimal RS areas having hedonic scores > 6.0 was done to attain an optimal formulation range. Sensory difference among products made from wheat (100%) and rice (50% and/or 100%) was determined by the R-indices. Purchase decision of products was evaluated by the McNemar test. Consumers preferred products with wheat:rice:PGR flour ratio of 50:50:0, 75:0:25, and/or 50:25:25. Overall liking, taste, and texture were attributes critical to acceptance and purchase decision; these attributes were used to plot RS. Superimposition of optimal RS areas indicated that any formulations containing 50 to 95% wheat, 0 to 50% rice, and 0 to 40% PGR flours would yield a product with acceptability scores > 6.0. Although consumers correctly differentiated among products made with 100% wheat, 100% rice flour, or 50/50 wheat/rice flours, they would buy the 100% rice-flour butter cake more (23% increase) if they had celiac spruce (wheat-allergy) disease. This study demonstrated the feasibility of substituting wheat flour with rice flour for production of a butter cake.

Session 18F, Product Development: General
2:00 PM - 5:30 PM, Sunday PM Room Hall I-2

2005 IFT Annual Meeting, July 15-20 - New Orleans, Louisiana